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Automobile Industry
Though you might not realise it, dry compressed air affects every unit in the automobile industry.
Use of Compressed Air Dryers in the Automobile Industry
- Tool powering
- Spray painting
- Pneumatic control and actuators
- Forming
- Changing and filling tyres
- Welding
- Powder coating operation
- Molding
- Conveying
- Stamping
Compressed air powered pneumatic systems used in the automobile industry
All pneumatic machines and tools are powered by compressed air. This compressed air comes from the compressor and goes through pipelines to various application areas. The compressed air is further distributed to pneumatic machines and tools through pipelines.
- Pneumatic tools
- Pneumatic air guns
- Pneumatic nail gun
- Pneumatic launchers
- Pressure switch
- Compressed air engine
- Pressure regulator
- Pneumatic motor
- Pneumatic actuator
- Gas-operated reloading
- Pressure sensor
- Electro-pneumatic action
- Lego pneumatics
- Tubular-pneumatic action
- Pneumatic cylinder
- Pneumatic tyre
- Malfunctioning of pneumatic tools and machines
- Sluggish and inconsistent operation of valves and cylinder
- Corrosion in pipelines, cylinders and other components
- Increase in downtime
- Increase in maintenance cost of pneumatic machines/tools/controls
- Freezing in exposed lines during cold weather
During spray painting manually as well as by painting robots, compressed air mixes with paint before spraying. All these pollutants in compressed air lead to blisters on paint surfaces, water droplet marks on the surface, and low-quality shine in bumpers, leading to low-quality finish. Moreover, there will be rust/corrosion in painting robots. This leads to malfunctioning, high maintenance costs, and a decrease in the durability of painting robots.
During the process of powder coating operation, if there is moisture in the compressed air, then there will be the following problems:
- Lump of powder in pipelines; this may lead to the uneven spray of powder
- Craters in the finish/surface
- Porosity in the coating
The Delair Solution
Remove water, dust particles, oil (lubricated air compressors introduce oil particles), and solid contaminants from compressed air.
Delair offers a wide range of refrigeration and adsorption dryers that remove water/moisture from compressed air.
Delair Refrigeration Dryer
Delair refrigeration dryers operate on the method of cooling the air to near freezing point to remove the moisture and reheating it to approximately 10°C below the incoming compressed air temperature at nominal conditions.
Delair Adsorption Dryer
The dryer is based on the principle of heatless regeneration and the physical properties of the desiccant to adsorb and desorb water vapour. It uses the pressure swing principle/purge air to regenerate the desiccant bed.
Filters
Delair also offers Pre Filters and Oil Filters, which remove dust particles, oil particles, and other types of solid contaminants present in dry air.
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